Introduction
In industrial environments, ensuring perfect sealing of flanges, valves, and other assemblies is critical for safety, reliability, and profitability. With growing demands in the chemical, pharmaceutical, and food industries, gasket materials must combine chemical resistance, dimensional stability, ease of installation, and cost-effectiveness.
Enter the TEXFLON‑E range from ULTIMA—a universal, multi‑directionally fibrillated 100% PTFE gasket, designed for superior sealing performance across demanding applications.
1. Technical Features of the TEXFLON‑E Range
1.1 Composition and Structure
-
100% fluorinated PTFE resin: an inert material that resists most chemicals, strong acids, caustic bases, solvents, and oxidizing agents.
-
Multi‑directionally fibrillated structure: fiber orientation in all directions minimizes creep and greatly reduces the risk of blowout.
-
Bright white color: ideal for sanitary, pharmaceutical, and food-grade environments.
1.2 Mechanical and Thermal Properties
-
Soft and malleable: easily conforms to flange surfaces, even if they are new, fragile, or slightly damaged.
-
Excellent resistance to creep and stress relaxation: maintains sealing pressure over time, even in extreme conditions.
-
Wide temperature range: operates reliably from –250 °C to +260 °C, ideal for both cryogenics and high‑temperature processes.
-
Maximum pressure rating: up to 80 bar, covering the vast majority of industrial systems.
1.3 Thicknesses and Format Options
-
Available thicknesses: from 0.50 mm up to 10 mm, compared to only 6 mm in products like Lattyflon 95 or Teadit Gore‑Tex.
-
Standard sheet sizes: up to 1,500 × 1,500 mm (2,000 mm available upon request), with no tooling fees.
-
Precision tolerances: from ± 0.20 mm to ± 0.40 mm, depending on gasket size.
2. Key Benefits and Performance Advantages of TEXFLON‑E
-
Truly Universal Gasket
Compatible with nearly all industrial fluids: strong acids, caustic solutions, solvents, chlorine, etc. -
Exceptional Chemical Resistance
Thanks to its pure fibrillated PTFE composition, TEXFLON‑E withstands the harshest media without degrading or contaminating process streams. -
Superior Sealing
Its deformation under minimal bolt torque creates a high‑integrity seal that prevents fugitive emissions and enhances plant safety. -
Certified for Food & Pharma Applications
Complies with FDA, EU10/2011, and USP Class VI—physiologically inert, tasteless, odorless, and non‑toxic. -
Thermal Performance
Operates reliably from cryogenic levels (–250 °C) to high‑heat environments (+260 °C) without losing integrity or elasticity. -
Cost‑Effective
Lower price per square meter compared to similar gaskets, with additional savings through in‑house manufacturing and no tooling charges. -
Elastic Memory and Dimensional Stability
Retains its shape after compression, enabling long‑term sealing even through pressure and temperature cycling.
3. Industrial Applications
TEXFLON‑E is a smart choice across a wide array of industries:
-
Chemical processing: suitable for use with strong acids (HCl, H₂SO₄), concentrated bases (NaOH), solvents, and chlorine.
-
Pharmaceutical and food sectors: used in valves, heat exchangers, and fittings in contact with active ingredients or food products.
-
Cryogenics: ideal for gas storage and piping systems (nitrogen, oxygen, etc.) at extremely low temperatures.
-
Energy and petrochemical industries: perfect for high‑pressure systems (up to 80 bar), steam lines, and aggressive fluids.
-
Water treatment: protects fragile or enamel‑coated plastic flanges, where minimal tightening torque is essential.
4. ULTIMA’s Manufacturing and Logistics Excellence
4.1 In‑House Production for Maximum Responsiveness
-
All gaskets are produced internally by ULTIMA, from prototype to mid‑range series (up to 2,500 pieces).
-
No tooling fees: you only pay for the material and cutting, not for mold creation or setup.
-
Chrono Cut 24 express service: available for 1 mm, 2 mm, and 3 mm thicknesses—quote, order, manufacturing, and delivery within 24 hours (if ordered before 8:30 AM).
4.2 Flexible Format Options
-
PVC spools: supplied in standard or custom lengths for your own cutting processes.
-
Adhesive‑backed strips: available with customized widths and thicknesses for special applications or installations.
4.3 Stringent Quality Assurance
-
Tight tolerances (± 0.20 mm to ± 0.40 mm) ensure repeatable sealing performance.
-
Compliance with FDA, EU10/2011, and USP Class VI tested per batch.
-
ISO‑certified processes with full traceability of materials and production runs.
5. Comparison with Competitor Products
| Competing Product | Max Thickness | Relative Cost | Certifications | Chemical Resistance | Temperature Resistance |
|---|---|---|---|---|---|
| TEXFLON‑E | 10 mm | 1× | FDA, EU10/2011, USP VI | Outstanding | –250 °C / +260 °C |
| Lattyflon 95 | 6 mm | 1.2×¹ | FDA | Excellent | –200 °C / +260 °C |
| Teadit Gore‑Tex | 6 mm | 1.5×¹ | FDA | Very Good | –200 °C / +260 °C |
| Gylon 3535 | 3 mm | 2.0×¹ | FDA, USP VI | Moderate | –100 °C / +230 °C |
¹ Relative market cost estimates.
As shown, TEXFLON‑E offers a thicker range (up to 10 mm), broader temperature capability, and a better cost-to-performance ratio, while meeting the same crucial certifications for sensitive industries.
6. Why Choose TEXFLON‑E for Your Sealing Needs?
-
Unmatched versatility: One gasket handles cryogenics, high heat, strong acids, and more.
-
Regulatory confidence: Full compliance with FDA, EU10/2011, and USP VI for safe use in food and pharma.
-
Cost savings: Competitive pricing, no tooling fees, and efficient production.
-
Speed and reliability: 24-hour turnaround via Chrono Cut 24 for critical thicknesses.
-
Consistent quality: Precision manufacturing and rigorous quality checks.
-
Environmental protection: Minimizes fugitive emissions thanks to superior sealing performance.
Conclusion
The TEXFLON‑E range from ULTIMA redefines the universal PTFE gasket standard. With its exceptional chemical and thermal resistance, wide format availability, food and pharma certifications, and cost-efficiency, it’s a top-tier sealing solution for industries that demand both performance and economy.
Whether you’re a maintenance engineer, process manager, or industrial buyer, TEXFLON‑E is the right choice to upgrade the safety, compliance, and efficiency of your installation
🔍 Need a quote or technical advice? Contact our team today and benefit from our speed, precision, and industrial expertise!